Lighting and power for operations that run around the clock.

Integrated industrial lighting and energy storage — built for the dust, vibration, and continuous demands of mining and heavy industry.

Why Standard Equipment Fails
The real cost of using
off-the-shelf lighting in mining environments
Mining sites combine explosive dust, heavy vibration, and continuous operation — a combination most industrial lighting was never designed to survive.
💥
Explosion risk from non-rated fixtures
Coal dust, methane, and other combustible particulates create explosive atmospheres in underground and surface mining. Standard lighting without ATEX/IECEx certification is a genuine ignition source.
⚡ Impact: Catastrophic explosion risk, regulatory shutdown
🔨
Vibration-induced component failure
Continuous vibration from drilling, blasting, and heavy machinery causes solder joints to crack and LED drivers to fail within months.
⚡ Impact: Driver failure, intermittent lighting, premature replacement
🌫️
Dust ingress destroying electronics
Fine particulate dust infiltrates standard IP65 enclosures through micro-gaps that open during thermal cycling and vibration.
⚡ Impact: Electrical faults, reduced fixture lifespan by 60-70%
⚡
Power instability from heavy machinery loads
Large mining equipment creates voltage sags and surges on local power grids. Lighting systems without surge protection experience flickering or burnout.
⚡ Impact: Inconsistent illumination, safety hazard during operations
🚧
Underground visibility failures
Standard lighting color temperature and beam angles aren't optimized for confined underground spaces, increasing trip hazards.
⚡ Impact: Increased accident risk, reduced operational safety
📋
Certification gaps blocking deployment
Many mining operations require simultaneous compliance with ATEX, IECEx, and local mining safety authority approvals.
⚡ Impact: Project delays, vendor disqualification
What We Provide
Integrated lighting & power
purpose-built for mining & heavy industry
💡
Lighting Solution
Engineered for this environment
ATEX/IECEx Explosion-Proof Housing
Zone 1/Zone 2 certified enclosures with flameproof cable entry.
ATEX Zone 1/2IECEx certified
Vibration-Hardened Construction
Conformal-coated PCBs and shock-absorbing LED module mounts rated for continuous vibration up to 5g RMS.
5g RMS ratedMIL-STD-810G
IP69K Sealed Optics
Triple-gasket sealing prevents dust and water ingress even under high-pressure washdown.
IP69KAnti-abrasion lens
Surge-Protected Driver
Built-in surge protection handles voltage transients up to 10kV from heavy machinery switching.
10kV surge protection90-305V input
🔋
Energy Storage Solution
Cabinet · Pack · BMS
Explosion-Proof Storage Cabinet
ATEX-certified enclosure for battery storage in hazardous zones.
ATEX certifiedPressure relief
Vibration-Resistant Cell Mounting
Battery cells secured with vibration-dampening mounts and reinforced busbar connections.
Vibration testedReinforced busbars
Heavy-Load UPS Backup
Instant switchover protects critical safety lighting during grid instability from heavy machinery startup loads.
≤20ms switchoverSag-immune
Remote Monitoring & Diagnostics
Real-time battery health, temperature, and fault monitoring via CAN/Modbus integration.
CAN/ModbusSCADA integration
Why It Matters
Conssin vs. standard industrial equipment
SpecificationStandard IndustrialConssin Mining Series
Explosion protectionNot certified (most models)ATEX Zone 1/2, IECEx
Vibration ratingUnspecified / 1-2g typical5g RMS continuous
Ingress protectionIP65 (standard)IP69K (max rating)
Surge protection2-4kV typical10kV rated
Expected service life8-14 months in active mines5-7 years with maintenance
Certification stackSingle-standard complianceATEX + IECEx + local mining authority
OEM Capability
Customize for your
product line or project spec
No MOQ for prototypes. Full certification support included.
01
Hazardous Zone Customization
Specify your exact zone classification (Zone 0/1/2) and gas group requirements.
Zone 0/1/2Ex d/e/i methods
02
Mining-Spec Color & Marking
High-visibility safety colors, mine-site identification markings, and equipment tagging integrated into housing design.
Safety colorsSite ID marking
03
Certification Documentation
ATEX, IECEx, and regional mining safety authority documentation packages included.
ATEXIECExMSHA support

RECOMMENDED PRODUCTS

Mining sites need reliable lighting and backup power together — not two separate suppliers, two separate maintenance schedules, and two points of failure.

Flood / Mining Light
INDUSTRIAL LIGHTING

Flood / Mining Light

Power range100W - 2000W
ProtectionIP69K · IK10
Temperature-40°C to +55°C
Service life50,000h
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Industrial Storage Cabinet
ENERGY STORAGE

Industrial Storage Cabinet

Capacity80kWh
ProtectionIP67
BMSIn-house developed
Warranty5 years
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Case Study

Refined Production Technology

Adopting standardized modular processes for assembly, battery integration and finished packaging, we ensure consistent product quality, stability and durability.

Refined Production Technology

Adopting standardized modular processes for assembly, battery integration and finished packaging, we ensure consistent product quality, stability and durability.

Refined Production Technology

Adopting standardized modular processes for assembly, battery integration and finished packaging, we ensure consistent product quality, stability and durability.

23 years of expertise. 200,000+ units delivered. 600+ clients across 30+ countries.

23 years of expertise. 200,000+ units delivered. 600+ clients across 30+ countries.

Talk to us about your next project.

Talk to us about your next project.

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